Quick Reference Guide: Pontiac Grand Prix
CAR OPENING
  Use the long end of the Tech-Train 1008 tool to unlock the  Grand Prix. The fit of the weatherstripping at the  base of the window is so tight that it is actually easier to insert the tool  without a wedge. I use a plastic shim to hold the lower layers of the weatherstripping out of the way as I insert the tool. The  shim is inserted at the extreme rear corner of the door. 
  
  Before inserting the tool into the door, I place the tool  against the outside of the door and measure the distance from the top of the weatherstripping to the top of the trim strip on the door.  This is the depth that I want to lower the tool into the door. You can either  put a mark on the shaft of your tool, or hold your fingers on the tool at the  depth you need to go as you insert the tool. 
  
  Gently work the long end of the tool between the shim and  the glass. Once the tip of the tool is free inside the door, lower it to the  point that you measured off earlier. While keeping the shaft of the tool  vertical, rotate the tip of the tool that is inside the door as far as it will  go toward the inside of the vehicle. When the tool stops, it should be against  the side of the vertical linkage rod. 
  
  While watching the inside lock button for movement, pull up  on the tool to unlock the door. If the tool slips off, re-position the tool and  try again while twisting the tool so that the tip of the tool is pressed harder  against the linkage rod.
  
  With the door panel removed, we can see how the tool  contacts the linkage rod. (See Photo 4) If you have lowered the tool to the  proper depth inside the door, the hooked end of the tool should be held firmly  against the linkage rod. Pulling up on the tool while you hold pressure against  the linkage rod will lift the linkage and unlock the door.
DOOR LOCK REMOVAL 
  Only the driver’s side door is equipped with a lock, and it  is mounted in a traditional GM handle assembly. Removing the lock from the door  will require you to remove the inner door panel and then loosen or remove the  outside door handle so that you can release the spring-wire clip that holds the  lock in place. 
  
  The door panel on the Grand Prix is fairly simple to remove.  Two 10mm bolts are concealed in the armrest, a series of upholstery clips are  around the edge of the door and three small pieces of trim must be removed
  
  Begin by carefully prying the plastic insert free of the  armrest, to expose the two 10mm bolts that secure the door panel to the door.  After these bolts have been removed, the only thing holding the panel on will  be the upholstery clips.
  
  The small triangular trim piece at the forward corner of the  door is held in place by two upholstery clips. With a little gentle prying,  this piece will pop off in your hand. 
  The circular trim around the inside door handle is held in  place with two upholstery clips, located at the top and bottom of the trim. In  photo 5, I am using a wooden wedge to carefully pry the edge of the trim away  from the panel.
  
  The two upholstery clips on the back of the handle trim have  a surprisingly strong grip, so make sure that you do not scratch the trim or  the door panel as you remove the handle trim.
  
  Two slots on the lower edge of the door panel are designed  for you to insert a clip removing tool. Carefully pry out along the lower edge  of the panel to disconnect the upholstery clips one by one. After all of the  clips have been released, the top edge of the panel can be pulled up to release  the door panel from the door. 
  
  All of the wiring that is attached to the door panel is  routed through one central connector. Pulling up on the green handle on top of  the connector will unlock the connector and push the two portions apart. After  the connector has been released, the door panel will be free of the door. 
  
  The green handle that is used to disengage the  two portions of the connector. This portion of the wiring harness will stay  with the door.
  
  The opposite side of the connector that is  attached to the door panel. When you reattach the two portions of the  connector, do not bend any of the pins, and that the green handle snaps fully  into the locked position.
  
  Carefully peel back the clear plastic moisture barrier so  that you can reach inside the door cavity. Do not cut or tear this plastic  since it serves the very important function of keeping water out of the  electronics and other sensitive materials that are attached to the door panel.
  
  The outside handle assembly is secured to the door with two  10mm bolts. Two holes through the inner skin of the door give you direct access  to each bolt.
  
  The second access hole is the same hole that the vertical  linkage rod passes through. You must remove the rubber grommet before you can  access the bolt. Be sure to properly replace the grommet when you reassemble  the door, since it also acts as a moisture barrier and a guide for the linkage  rod.
  
  Before you can free the  handle assembly from the door, you must disconnect the linkage rod from the  lock pawl.
  
  Once the two bolts have been removed, and the linkage rod  has been disconnected, the handle will pull out of the door. The handle linkage  is still connected, so the handle will not pull out very far, but you only need  to pull it out this far to remove the spring-wire clip that holds the lock in  place.
  
  Once the wire retainer has been pulled back slightly, the lock  will be free to slide out from the back of the housing. As soon as the lock is  out, you can push the wire retainer back into place. When you slide the lock back  into the housing, the ramps on the side of the lock will allow the lock to snap  securely back into place. 
  
  Once the lock has been removed from the housing, it can be  disassembled. The face cap snaps on and off and can be reused. The shutter  assembly should stay in place on the front of the lock, but in this case it  came off along with the face cap.
  
  If you have to take the shutter assembly apart, watch out for flying  springs and parts. I don’t recommend removing the shutter assembly.
  
  There is also a spring-ball detent located at the rear of  the lock housing. As you remove the lock plug from the housing, do not lose the  spring or the ball. As you reassemble the lock, use a small tool to hold the  ball in the compressed position as you slide the plug into place.
GLOVE BOX LOCK 
  The glove box lock, if equipped, can be removed easily by  removing the two screws that hold it in place. Once removed, you can  get cuts 7 – 10 from the glove box lock.
  
  The lock plug is held in place by a retainer located near  the front of the lock plug. A poke-hole in the side of the housing gives you  access to the retainer once you have turned the plug, either with the key or by  picking, to the locked position.
  
  With the plug removed from the housing, it is easy to sight  read the depths of the four wafers. Or, since each wafer is stamped with the  depth, you can remove the wafers to decode the lock.
TRUNK LOCK 
  Only the 2004 model year Grand Prix is equipped with a trunk  lock, and it has a face cap that is not reusable.
  
  Inside the trunk, there is no problem gaining access to the  lock. The lock is secured by a clip that can be easily removed. If you have a  trunk lock to work with, you will be able to obtain cuts 3 – 10 from the trunk lock.
IGNITION LOCK
  The in-dash ignition lock  is difficult to remove  unless you have a key, or you can pick the lock. If your goal is to generate a  key for the vehicle, you would be better off to obtain cuts 3 - 10 from the  door or trunk lock and then progression the remaining two cuts that are found  only in the ignition. However, if you need to service the ignition lock and can  turn the lock, it is easy to remove. First, carefully pry the trim ring free of  the lock. It is held in place by four sets of plastic clips that snap over the  four posts on the front of the lock.
  
  Directly below the ignition lock is a rubber pad that  protects the trim from hanging keys. Carefully pry this pad free of  the trim and you will find one screw that secures the center stack trim to the  dash. Removing the screw will allow you to release the trim.
  
  After the screw has been removed, the only thing holding the  trim in place is a series of upholstery clips around the edge of the trim.  Carefully pry the trim free of the dash, making sure not to scratch the trim or  the dash.
  The trim does not have to be completely removed in order to  remove the lock. Rotate the trim just far enough to expose the lock. At the 5  o’clock position, you will find an opening into the dash. Look inside with a  flashlight to see the lock retainer. To remove the lock, turn it to the “ON”  position and depress the retainer with an offset scribe or similar tool. The  “ON” position is the second click – the first click is the accessory position and  the retainer cannot be depressed in that position.
  
  Once the retainer has been depressed, the lock and the  attached transceiver ring will slide out of the housing. The transceiver ring  is the heart of the transponder system and is relatively fragile. Avoid prying  or twisting the ring –a coil of very fine wire inside the ring acts as an  antenna for the transponder system. The ring is intentionally fragile, so that  it will be easily damaged in a theft attempt in order to make the vehicle  inoperable. The code number will also be stamped on the side of the lock.
  
  The transceiver ring is held in place by a single snap-clip at  the top of the lock. To remove the transceiver ring, gently lift the snap-clip  and slide the transceiver ring off of the lock.
  
  Looking at the rear of the lock, you will see the three-pin  socket on the back of the transceiver ring that plugs into a matching plug in  the ignition housing. You can also see the retainer pin that holds the lock  plug in place. To remove the lock plug, depress the retainer pin with a pick or  other small tool and then rotate the lock until plug slides out of the housing.  The lock has to be rotated until the timing lug aligns with the sidebar slot in  the lock housing.
  
  he lock plug has been removed and you can see  the retainer pin and the spring that is normally located below the pin. As you  remove the lock plug, make sure that you do not lose the pin or the spring. As  you remove the plug from the housing, the spring will attempt to shoot the  retainer pin across the room. I usually wrap a rag around the entire lock as I  disassemble it to trap any flying parts. I have also removed the grease from  the lock so that you could see the details better.
  
  The timing  lug must be aligned with the sidebar slot in the lock housing in order for the  plug to come out of the housing.
  
  Distinctive Ortech tumblers can be  used in both the sidebar ignition and the non-sidebar door and trunk locks.  Once again, each tumbler is stamped with the depth. The Grand Prix uses the  O5000 – O6999 code series. Even though there are five depths listed, the number  five depth is not used in any code in the system.
  
  TRANSPONDER PROGRAMMING 
  Programming replacement keys for a Grand Prix made between  2004 and 2007 can be tricky. Some Grand Prixs simply  cannot be programmed with on-board methods. The only way those vehicles can be  programmed is with a GM TECH-II device that is loaded with the TIS-2000  software. Fortunately, those vehicles are few and far between in the U.S.  Unfortunately, the only way to identify them is to try and fail to program a  key into it.
  
  The vast majority of U.S. Grand Prixs  can be programmed with the standard PK3 on-board programming procedure, but  with one catch. DO NOT insert a key into the ignition that does not have a  transponder, unless the battery is disconnected! Any time a key is inserted  into the ignition far enough to activate the key buzzer, the transceiver ring  will be activated. If the transceiver ring does not detect a transponder, it  will assume that there is a theft attempt in progress and initiate a trouble  code in the computer. Without the proper equipment, this trouble code may be  impossible to clear.
  
  There are two solutions to this problem if you are  generating a key for the vehicle. The easiest is to simply disconnect the  battery until you have made a mechanical key that will turn the ignition, and  then reconnect the battery when you are ready to program the key. The other  option is to hold a blank transponder key next to the ignition lock while you  perform the progression for the two cuts that are found only in the ignition.  This way the computer will detect a transponder and it should not trigger a  theft code. 
  
  If you encounter a vehicle that has been locked down due to  someone inserting a non-transponder key into the ignition, you may be able to  clear the problem with the following procedure:
  
  Disconnect the battery for a minimum of ten minutes
  
  Insert your transponder key with the correct cuts into the  ignition, but do not turn the ignition on
  
  Reconnect the battery with the key in the ignition
  
  Turn the ignition key on for three cycles of ten minutes and  forty-five seconds each.
  
  If this does not solve the problem, you will probably have  to refer the vehicle to the dealer.
  
  Under normal circumstances, you can program a replacement  key with three ten-minute cycles, the same as any other PK3 vehicle. While  programming the vehicle, you will have to watch the “Driver Information  Display” since the Grand Prix does not have a stand-alone security light. 
  
  While programming the vehicle, you will see the message  “Starting Disabled Due To Theft System” on the Driver Information Display. When  the programming is successful, a message similar to Photo 21 will appear.
  
  Programming a duplicate key into the Grand Prix is easy as  long as you have at least one working key. Simply start the car with the  working key and then turn it off. Within ten seconds of removing the working  key, insert the new key and start the car. The Grand Prix can be programmed for  a maximum of ten keys, but since the PK3 blanks can be cloned, it is possible  to have an unlimited number of keys.
  
  In the 2008 model year, the Grand Prix went to the “Circle  Plus” system. This makes it very important for you to check the tenth digit of  the VIN for the model year, so that you can be sure what year vehicle you are  working on.